Labelling Machine for Diverse Industry Requirements

Your branding and label quality is your product's flagship and often influences the customer's purchasing decision. With 40 years of experience in developing and manufacturing labellers, GERNEP is a competent partner for high-quality equipment. Our labelling range includes glass, metal, and plastic materials and different containers standard in the beverage, food, consumer healthcare, and non-food industry. 

Flectra - Newly Defined Precision and Variability

What happens when two companies combine their expertise? This question is more than just a thought experiment – it is the starting point for genuine innovation. KOSME Italy and GERNEP GmbH combined their expertise in labelling technology to develop a new generation of machines. The result is Flectra, a labelling machine for low and medium output ranges that sets new standards.

  • Pre-modular design (standard) and modular design available
  • Maximum accessibility thanks to compact design with omega-shaped machine layout
  • Easy format and product changeovers thanks to smart solutions
  • Modern HMI with redesigned user interface for intuitive operation
  • Visually appealing product design

Technical Features

Base Machine

  • Advanced self-adhesive and wet glue units in collaboration with Krones AG
  • Interchangeable labelling units – docking according to the plug-and-label principle
  • Newly designed guards concept for maximum accessibility and improved ergonomics
  • Optimised sealing of the baseplate drive
  • Optional installation of multiple (servo-driven) infeed screws for processing different shaped bottles

HMI & Graphic User Interface

  • Flat, powerful touchscreen with integrated keypad for an intuitive handling
  • 270-degree swivel arm for maximum freedom of movement
  • Possible integration into Krones Operation Platform (KOP) for machine and line monitoring

Unigrip - Universal Starwheel

  • Processing of different bottle diameters with just one universal starwheel
  • Maximum flexibility in product labelling
  • Minimisation of necessary format part changes and production downtimes
  • Cost reduction for large format variations
  • Reduction of storage space required for format parts

Orientation and Control Systems

  • Wide range of advanced orientation and control systems for different customer requirements
  • Different kind of sensors available to detect container characteristics like embossing, debossing, seam, graphic etc.
  • Compact camera design for easy integration in machine layout
  • High resolution cameras and lenses
  • 360° bottle orientation
  • Increased production efficiency
  • Low maintenance and high reliability
  • Flexible configuration and material compatibility

Customer Advantages at a Glance

  • Flexibility
    Ability to handle a wide range of products with just one machine
    Reduction in investment costs and increase in productivity
  • Efficiency
    Reduced setup and format change times leading to an increased machine uptime
  • Hygiene
    Compliance with hygiene regulations
    Reduced downtime for cleaning with focus on food product manufacturing environment
  • User-Friendliness
    Fewer operator errors due to simplified trainings and improved operator comfort
  • Advanced Technology
    Optimised process control, modern digitalisation solutions, reduced waste for sustainability
Contact our sales department for an exclusive product presentation.

Our Labelling Systems

Flexible labelling options: Our labellers can operate one gluing system or be variably equipped to employ different gluing systems.

Self-adhesive labelling
selbstklebeetikettierung.svg
Cold glue labelling
nassleimetikettierung.svg
Hotmelt labelling from the roll
heissleimetikettierung.svg
Hotmelt labelling from the magazine
heissleimetikettierung_magazin.svg

GERNEP Rotary Labeller

Proven technology for current requirements: It is still possible to order our proven GERNEP rotary labelling machines with optional equipment such as integrated date coding, camera alignment or sensors for label inspection.

  • GERNEP Soluta
  • GERNEP Labetta
  • GERNEP Rollfed
  • GERNEP Rollina

GERNEP Linear 1SK / 2SK

The ideal starter model for small capacities: Despite its compact size, our self-adhesive linear labeller shines with many variation options and is easy and intuitive to operate. Equipped with modern self-adhesive units, it ensures precise labelling.

  • Output: up to 2,500 containers / hour
  • Integration of 1-2 self-adhesive labelling dispensers
  • Processing of front, back and wrap-around labels
labelling@gernep.de
+49 (0) 9401 92 13 – 0